Engines prepared for start April 2025

Posted by Vin.

Some blood and lots of sweat leading up to our first potential engine start ....
Richard, Alex and I working long hours into the night and washing down under a hose behind the hanger

Alex and I spent hours in the sun on top of the wings carefully fitting the carburettors - overhauled at great expense.and shipped back to us. Getting to the back nuts was really tight work with our sausage like fingers trying to persuade recalcitrant nuts over studs hidden as far away as Grumman could get them.
Dropping a nut resulted in a half our extraction process depending on where it had run away to in the depths of the engine. Using the specially made "Alex" wrench enabled us to tighten each nut an eighth of a turn at a time ! Finally, they are on and tightened down followed by connecting rods and the rest of the kit required to get them functional on the engines.
Drag the heavy ramp around to each engine and remove sparkplugs to gain access to the engines and lubricate them before dragging the propellors around to slide the pistons up and down the cylinders and check that everything is feeling smooth and ready to rotate easily. Then refit all the sparkplugs!
Oil top up - a bit of a problem when the only way to lift a barrel of oil 12 foot up onto the wing is a forklift carefully operated by Richard - same procedure for the Avgas required in the tanks - pictures say it all!
Hydraulic fluids were a little easier thanks to the smaller quantities.
End of a long day in 30 degree Celsius heat and 90 percent humidity

Further Reading

Inverter Fixed - Coventry airport closure causes another problem!

Right now, curveballs seem to hang around just waiting to be thrown! Whilst positive progress continues, frustration dogs us in the final preparations .... I leave you with a video of the rudder which was overhauled and installed a little while ago. Note the big control surface clamps that Richard made in a hurry under the real threat of a hurricane.

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Countdown to Ferry Flight ...

Update on N7927 progress - Weekend 11 April 2026 Richard and Alex are at it again up in Fort Pierce! Respect for their continued energy and capacity. It is frustrating for me to be stuck on this side of the Atlantic in Cape Town asking for pictures!

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